Uyazi ukuthi abasiki bokugaya bahlukaniswa kanjani?

I-milling cutter iyithuluzi elizungezayo elinezinyo elilodwa noma ngaphezulu elisetshenziselwa ukugaya. Ngesikhathi sokusebenza, izinyo ngalinye lokusika lisika kancane ingxenye esele yesiqeshana sokusebenza. Ama-Milling cutters asetshenziswa kakhulu emishinini yokugaya ukuze acubungule izindiza, izinyathelo, ama-grooves, ukwakha izindawo kanye nokusika ama-workpieces, njll. Kunezinhlobo eziningi zabasiki be-milling emakethe namuhla, futhi kukhona abasiki bokugaya abenziwe ngezinto ezihlukahlukene. Ngakho-ke, uyazi ukuthi abasiki bokugaya bahlukaniswa kanjani?

Kunezindlela eziningi zokuhlukanisa abasiki be-milling. Zingahlukaniswa ngokulandela isiqondiso samazinyo okusika, ukusetshenziswa, ifomu le-back back, isakhiwo, impahla, njll.

1. Ukuhlukaniswa ngokwendlela yamazinyo enkezo

1. Umsiki wokugaya izinyo oqondile

Amazinyo aqondile futhi ahambisana ne-axis yomshini wokusika. Kodwa manje abasiki abavamile bokugaya abavamile ukwenziwa amazinyo aqondile. Ngenxa yokuthi ubude bezinyo balolu hlobo lwe-milling cutter buhlangene ne-workpiece ngesikhathi esifanayo, futhi ishiya ucezu lokusebenza ngesikhathi esifanayo, futhi izinyo langaphambili lishiye ucezu lokusebenza, izinyo elilandelayo lingase lingathinti ucezu lokusebenzela, oluthambekele ekudlidlizeni, oluthinta ukunemba komshini, futhi lifinyeze umsiki wokugaya. ubude bempilo.

2. Helical izinyo milling cutter

Kunomehluko phakathi kwabasiki be-helical tooth milling besandla sokunxele nesokudla. Njengoba amazinyo e-cutter alimala ngokukhululekile emzimbeni wokusika, ngesikhathi sokucubungula, amazinyo angaphambili angakashiyi, futhi amazinyo angemuva aseqalile ukusika. Ngale ndlela, ngeke kube khona ukudlidliza ngesikhathi sokucubungula, futhi indawo ecutshunguliwe izokhanya.

2. Ukuhlukaniswa ngokusetshenziswa

1. I-Cylindrical milling cutter

Isetshenziselwa ukucubungula izindawo eziyisicaba emishinini yokugaya evundlile. Amazinyo asatshalaliswa kumjikelezo we-milling cutter, futhi ahlukaniswe abe izinhlobo ezimbili: amazinyo aqondile namazinyo azungezayo ngokuya ngokuma kwezinyo. Ngokwenani lamazinyo, ahlukaniswe abe izinhlobo ezimbili: amazinyo amaholo namazinyo amahle. I-spiral tooth tooth milling cutter inamazinyo ambalwa, amandla amazinyo aphezulu, nesikhala esikhulu se-chip, ngakho-ke ifanele umshini onzima; i-fine tooth milling cutter ifanelekile ukuqedela imishini.

2. Umsiki wokugaya ubuso

Isetshenziselwa imishini yokugaya eqondile, imishini yokugaya noma imishini yokugaya i-gantry. Inamazinyo okusika endizeni ephezulu yokucubungula, ubuso bokuphela kanye nendingilizi, futhi kukhona namazinyo aqinile namazinyo amahle. Kunezinhlobo ezintathu zezakhiwo: uhlobo olubalulekile, uhlobo olunamazinyo kanye nohlobo lwenkomba.

3. Isigayo sokuphela

Isetshenziselwa ukucubungula ama-grooves kanye nezindawo zesinyathelo, njll. Amazinyo okusika akusiyingi nangaphezulu, futhi awakwazi ukondla ngokulandela i-axial direction ngesikhathi somsebenzi. Lapho isigayo sokugcina sinamazinyo okugcina adlula phakathi nendawo, singadla i-axially.

4. Umsiki wokugaya osemaceleni amathathu

Isetshenziselwa ukucubungula ama-grooves ahlukahlukene kanye nezinyathelo ezingaphezulu. Inamazinyo okusika nhlangothi zombili kanye nendingilizi.

5. I-Angle milling cutter

Isetshenziselwa ama-grooves okugaya nge-engeli ethile, kunezinhlobo ezimbili zama-milling cutter ane-engeli eyodwa kanye ne-double-engeli.

6. Umsiki wokugaya i-saw blade

Isetshenziselwa ukucubungula ama-grooves ajulile kanye nokusika izingcezu zokusebenza, futhi inamazinyo amaningi kumjikelezo wayo. Ukuze kuncishiswe ukungqubuzana ngesikhathi sokugaya, kunama-engeli okuchezuka esibili angu-15′ ~ 1° nhlangothi zombili zamazinyo okusika. Ngaphezu kwalokho, kukhona abasiki be-keyway milling, abasiki be-dovetail groove milling, abasiki be-slot milling abamise okwe-T kanye nabasiki abahlukahlukene abakhayo.

3. Ukuhlukaniswa ngefomu lezinyo emuva

1. Umsiki obukhali wokugaya izinyo

Lolu hlobo lwe-milling cutter kulula ukulwenza ngakho-ke lunezinhlobonhlobo zezinhlelo zokusebenza. Ngemva kokuba amazinyo okusika omshini wokusika ebuthuntu, ingxenye engaseceleni yamazinyo okusika igaywa ngesondo lokugaya emshinini wokugaya. I-rake surface isivele isilungisiwe ngesikhathi sokukhiqiza futhi ayidingi ukulolwa futhi.

2. Umsiki wokugaya izinyo lefosholo

I-flank surface yalolu hlobo lwe-milling cutter ayisicaba, kodwa igobile. I-flank surface yenziwe nge-lathe yezinyo lefosholo. Ngemva kokuba i-shovel tooth cutter isibuthuntu, i-rake face kuphela edinga ukucijiswa, futhi ubuso be-flank akudingekile ukulolwa. Isici salolu hlobo lwe-milling cutter ukuthi ukuma kwamazinyo akuthinteki lapho ukugaya ubuso be-rake.

4. Ukuhlukaniswa ngesakhiwo

1. Uhlobo olubalulekile

Umzimba we-blade namazinyo e-blade enziwe esiqeshini esisodwa. Kulula ukuwenza, kodwa ama-milling cutters amakhulu ngokuvamile ayenziwa kanje ngoba kuwukumosha impahla.

2. Uhlobo lwe-Welding

Amazinyo okusika enziwe nge-carbide noma ezinye izinto zamathuluzi ezingagugi futhi aboshwe emzimbeni womsiki.

3. Faka uhlobo lwamazinyo

Umzimba walolu hlobo lwe-milling cutter wenziwe ngensimbi evamile, futhi insimbi yensimbi ifakwe emzimbeni. Umsiki omkhulu wokugaya

Ikakhulukazi le ndlela isetshenziswa. Ukwenza ama-milling cutters ngendlela yokufaka izinyo kungasindisa izinto zensimbi zamathuluzi, futhi ngesikhathi esifanayo, uma elinye lamazinyo okusika ligugile, lingagcina futhi impahla yensimbi yamathuluzi.

Ingasuswa futhi kufakwe enhle ngaphandle kokudela yonke i-milling cutter. Kodwa-ke, abasiki be-milling abancane abakwazi ukusebenzisa indlela yokufaka amazinyo ngenxa yesimo sabo esilinganiselwe.

5. Ukuhlukaniswa ngokwezinto ezibonakalayo

1. Amathuluzi okusika insimbi anesivinini esikhulu; 2. Amathuluzi okusika i-Carbide; 3. Amathuluzi okusika idayimane; 4. Amathuluzi okusika enziwe ngezinye izinto, njengamathuluzi wokusika we-cubic boron nitride, amathuluzi okusika i-ceramic, njll.

Okungenhla kuyisethulo sokuthi abasiki bokugaya bahlukaniswa kanjani. Kunezinhlobo eziningi kakhulu zabasiki bokugaya. Uma ukhetha i-milling cutter, kufanele ucabangele inani lamazinyo ayo, okuthinta ukushelela kokusika kanye nezidingo zezinga lokusika lethuluzi lomshini.