Izinkinga eziningana azikwazi ukuzitshwa lapho ugaya ama-carbide blades: kanje:
1. Ukugaya isondo okusanhlamvu okulimazayo
Izinhlamvu ze-abrasive zesondo zokugaya izinto ezihlukahlukene zifanelekile ukugaya amathuluzi wezinto ezihlukahlukene. Izingxenye ezihlukene zethuluzi zidinga osayizi abahlukene bezinhlamvu ezilumayo ukuze kuqinisekiswe inhlanganisela engcono kakhulu yokuvikela unqenqema nokusebenza kahle kokucubungula.
I-Aluminium oxide: isetshenziselwa ukulola ama-hss blades. Isondo lokugaya lishibhile futhi kulula ukulishintsha libe yizimo ezahlukene zokugaya amathuluzi ayinkimbinkimbi (uhlobo lwe-corundum). I-Silicon carbide: isetshenziselwa ukuguqula amasondo okugaya e-CBN namasondo okugaya idayimane. I-PCD.CBN blade (cubic boron carbide): isetshenziselwa ukulola amathuluzi we-hss. Pricey, kodwa isikhathi eside. Emazweni omhlaba, amasondo okugaya amelelwa ngu-b, njenge-b107, lapho u-107 emele ubukhulu bobubanzi bohlamvu olubi. Idayimane: isetshenziselwa ukugaya amathuluzi e-HM, ayabiza, kodwa aqinile. Isondo lokugaya limelelwa ngu-d, njengokuthi d64, lapho u-64 umele ububanzi bohlamvu olubi.
2. Ukubukeka
Ukuze kube lula ukugaya izingxenye ezahlukene zethuluzi, amasondo okugaya kufanele abe nezimo ezihlukene. Okuvame ukusetshenziswa kakhulu yilezi: isondo lokugaya elihambisanayo (1a1): i-engeli ephezulu yokugaya, ububanzi obungaphandle, ingemuva, njll. Isondo lokugaya elimise okwedisc (12v9, 11v9): ukugaya ama-spiral grooves, imiphetho eyinhloko neyesibili, ukusika imiphetho yamashizolo, njll. i-angle ne-fillet r). Isondo lokugaya kufanele livame ukusebenzisa itshe lokuhlanza ukuze lihlanze ama-chips agcwaliswe phakathi kwezinhlamvu ezilumayo ukuze kuthuthukiswe ikhono lokugaya lesondo lokugaya.
3. Imininingwane yokugaya
Ukuthi inesethi enhle yezindinganiso zokugaya i-carbide kuwumgomo wokulinganisa ukuthi isikhungo sokugaya siwuchwepheshe. Ukucaciswa kokugaya ngokuvamile kubeka imingcele yobuchwepheshe yamaphethelo okusika amathuluzi ahlukene lapho usikwa izinto ezahlukene, okuhlanganisa i-edge inclination angle, i-vertex angle, i-rake angle, i-engeli yokusiza, i-chamfer, i-chamfer kanye nezinye imingcele (kokufaka i-carbide Inqubo yokubuthulisa i-blade ibizwa ngokuthi "i-chamfering". Inqubo ye-chamfering onqenqemeni (iphuzu eliyiphuzu) ibizwa ngokuthi "i-chamfering" Inkampani ngayinye yochwepheshe inezindinganiso zayo zokugaya ezifingqiwe eminyakeni eminingi.
I-engeli yokukhulula: Indaba yosayizi, i-engeli yokusiza ye-blade ibaluleke kakhulu kummese. Uma i-angle yokususa inkulu kakhulu, unqenqema luyoba buthakathaka futhi kube lula ukugxuma futhi "unamathele"; uma i-angle yokususa incane kakhulu, ukungqubuzana kuzoba kukhulu kakhulu futhi ukusika ngeke kube kuhle.
I-angle yokukhipha i-carbide blades iyahlukahluka kuye ngokuthi i-material, uhlobo lwe-blade, nobubanzi be-blade. Ngokuvamile, i-engeli yokusiza iyancipha njengoba ububanzi bethuluzi bukhula. Ngaphezu kwalokho, uma izinto ezizonqunywa zilukhuni, i-angle yokusiza izoba yincane, ngaphandle kwalokho, i-angle yokusiza izoba nkulu.
4. Imishini yokuhlola i-blade
Imishini yokuhlola i-blade ngokuvamile ihlukaniswe yaba izigaba ezintathu: izisetha zamathuluzi, ama-projektha namathuluzi okulinganisa amathuluzi. Isetha samathuluzi sisetshenziswa kakhulu ekulungiseni isilungiselelo samathuluzi (njengobude, njll.) semishini ye-CNC efana nezikhungo zomshini, futhi sisetshenziselwa ukuthola amapharamitha afana ne-engeli, irediyasi, ubude besinyathelo, njll.; umsebenzi weprojektha usetshenziselwa futhi ukubona imingcele efana ne-engeli, i-radius, ubude besinyathelo, njll. Nokho, lezi ezimbili ezingenhla ngokuvamile azikwazi ukukala i-engeli engemuva yethuluzi. Ithuluzi lokulinganisa ithuluzi lingakala amapharamitha amaningi wejometri wokufakwa kwe-carbide, okuhlanganisa i-engeli yokukhulula.
Ngakho-ke, izikhungo zokugaya i-carbide blade kufanele zifakwe amathuluzi okulinganisa amathuluzi. Kodwa-ke, abekho abahlinzeki abaningi balolu hlobo lwemishini, futhi kunemikhiqizo yaseJalimane neyesiFulentshi emakethe.
5. Uchwepheshe wokugaya
Imishini engcono kakhulu idinga abasebenzi ukuthi bayisebenze, futhi ukuqeqeshwa kochwepheshe bokugaya ngokwemvelo kungenye yezixhumanisi ezibaluleke kakhulu. Ngenxa yokusalela emuva okuhlobene kwemboni yokukhiqiza amathuluzi yezwe lami kanye nokuntuleka okukhulu kokuqeqeshwa kwemisebenzi yezandla nezobuchwepheshe, ukuqeqeshwa kochwepheshe bokugaya amathuluzi kungasingathwa yizinkampani ngokwazo kuphela.
Nge-hardware efana nemishini yokugaya kanye nemishini yokuhlola, izindinganiso zokugaya, ochwepheshe bokugaya nezinye isofthiwe, umsebenzi oqondile wokugaya wama-carbide blades ungaqala. Ngenxa yobunkimbinkimbi bokusetshenziswa kwamathuluzi, izikhungo zokugaya ezichwepheshile kufanele zilungise ngokushesha uhlelo lokugaya ngokuya ngemodi yokwehluleka kwe-blade egaywayo, futhi zilandelele umthelela wokusetshenziswa kwensingo. Isikhungo sokugaya amathuluzi ochwepheshe kumele ngaso sonke isikhathi sifinyeze ulwazi ngaphambi kokuthi sigaye amathuluzi.
Isikhathi sokuthumela: Oct-14-2024